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程道来, 许磊, 王恒亮, 孙效杰. 高速动车组齿轮箱断齿故障振动研究[J]. 应用技术学报, 2019, 19(4): 331-337. DOI: 10.3969/j.issn.2096-3424.2019.04.009
引用本文: 程道来, 许磊, 王恒亮, 孙效杰. 高速动车组齿轮箱断齿故障振动研究[J]. 应用技术学报, 2019, 19(4): 331-337. DOI: 10.3969/j.issn.2096-3424.2019.04.009
CHENG Daolai, XU Lei, WANG Hengliang, SUN Xiaojie. Vibration Research on Gearbox Fault of Broken Teeth in EMU[J]. Journal of Technology, 2019, 19(4): 331-337. DOI: 10.3969/j.issn.2096-3424.2019.04.009
Citation: CHENG Daolai, XU Lei, WANG Hengliang, SUN Xiaojie. Vibration Research on Gearbox Fault of Broken Teeth in EMU[J]. Journal of Technology, 2019, 19(4): 331-337. DOI: 10.3969/j.issn.2096-3424.2019.04.009

高速动车组齿轮箱断齿故障振动研究

Vibration Research on Gearbox Fault of Broken Teeth in EMU

  • 摘要: 为获得高速动车组齿轮箱的动力学响应,更好分析高速动车组故障齿轮箱系统振动特性,解决开发动车组齿轮箱故障检测系统时存在的齿轮箱故障物理样本稀缺、检测算法研究缺乏充足的校验输入信号的问题。依据相关参数构造高速动车组转向架-齿轮箱CAD模型,基于Adams/View搭建动车组转向架-齿轮箱动力学模型。通过模拟正常工况和断齿的故障工况,仿真获取检测方案测点的动态响应。对比分析发现:断齿故障会导致齿轮箱振动能量增强,出现振动冲击特征,啮合频率幅值降低且出现边频带;同时,幅值的极值点由啮合频率变为转频。通过研究断齿故障下齿轮箱的振动特点,可以实现对高速动车组齿轮箱故障的快速诊断,为齿轮箱故障检测系统开发提供支撑。

     

    Abstract: In order to obtain the dynamic response of the high-speed electric multiple units (EMU) gearbox, the vibration characteristics of the high-speed emu fault gearbox system are analyzed better, and the problem of the shortage of physical samples of gearbox fault and the lack of sufficient verification input signals for the development of the emu gearbox fault detection system is solved. According to relevant parameters, CAD model of high speed EMU bogging-gearbox was constructed, and then imported into Adams/View to build a complete dynamic model of EMU bogging-gearbox. By simulating normal and broke fault conditions, the dynamic vibration response of the test point of the detection scheme is obtained through simulation, after comparing and analyzing the response signal of the gear box, it was found that it's vibration energy will be enhanced due to the fault of broken teeth, and the vibration impact characteristics will occur. The amplitude of meshing frequency will decrease and the edge frequency band will appear. Meanwhile, the extreme point of amplitude will change from meshing frequency to frequency conversion. By studying the vibration characteristics of gear box under the fault of broken teeth, the fault diagnosis of gear box in EMU can be diagnosed quickly, which provides support for the development of gear box fault detection system.

     

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