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罗煜朴,付红红. 基于CFD模拟的反应釜搅拌结构优化[J]. 应用技术学报,2022,22(4):388-394+398.. DOI: 10.3969/j.issn.2096-3424.2022.04.016
引用本文: 罗煜朴,付红红. 基于CFD模拟的反应釜搅拌结构优化[J]. 应用技术学报,2022,22(4):388-394+398.. DOI: 10.3969/j.issn.2096-3424.2022.04.016
LUO Yupu, FU Honghong. Stirring Structure Optimization of Stirring Reactorbased on CFD Simulation[J]. Journal of Technology, 2022, 22(4): 388-394, 398. DOI: 10.3969/j.issn.2096-3424.2022.04.016
Citation: LUO Yupu, FU Honghong. Stirring Structure Optimization of Stirring Reactorbased on CFD Simulation[J]. Journal of Technology, 2022, 22(4): 388-394, 398. DOI: 10.3969/j.issn.2096-3424.2022.04.016

基于CFD模拟的反应釜搅拌结构优化

Stirring Structure Optimization of Stirring Reactorbased on CFD Simulation

  • 摘要: 采用CFD方法,对反应釜搅拌结构进行优化。对不同桨叶结构、安装尺寸以及挡板进行了数值模拟。结果表明:对所研究的硬脂酸钙反应釜,采用六弧叶圆盘涡轮(上桨叶)—三叶后弯(下桨叶)组合桨,釜内流动均匀,混合效果好。搭配传统壁挡板及十字形底挡板,可改善釜内的流动情况,增强上升流,避免物流沉积。通过进一步调整两桨叶间距、下桨叶离底间距等安装尺寸(桨叶间距385 mm,离底间距320 mm),可明显优化釜内搅拌混合效果,使釜内存在连续上升流,且整体速度分布均匀。该结果为反应釜的优化设计与选型提供数值参考。

     

    Abstract: CFD (computational fluid dynamics) method was adopted to optimize the stirring structure of the reactor. Numerical simulations were carried out for different paddle structures, installation dimensions, and baffles. The results showed that for the studied calcium stearate reactor, an uniform flow and mixing behavior were obtained by using six-arc blade disc turbine (upper paddle)-three-bladed backward curved (lower paddle) paddle. The traditional wall baffle and cross-shaped bottom baffle could not only optimize the flow situation but also enhance the upward flow, awarding deposition. By tuning the installation dimensions such as two paddles spacing and lower paddle spacing from the bottom, a continuous upward flow, an uniform velocity distribution were got in the kettle. The optimized installation dimensions are 385 mm for two paddles spacing, and 320 mm for lower paddle spacing from the bottom. The results provide numerical references for the design and optimization of the reactor.

     

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