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陆俊杰. 微观织构表面质量对径向滑动轴承油膜承载性能的影响[J]. 应用技术学报,2024,24(3):339-346.. DOI: 10.3969/j.issn.2096-3424.2023.093
引用本文: 陆俊杰. 微观织构表面质量对径向滑动轴承油膜承载性能的影响[J]. 应用技术学报,2024,24(3):339-346.. DOI: 10.3969/j.issn.2096-3424.2023.093
LU Junjie. The effect of microstructure surface quality on the oil film load-bearing performance of radial sliding bearings[J]. Journal of Technology, 2024, 24(3): 339-346. DOI: 10.3969/j.issn.2096-3424.2023.093
Citation: LU Junjie. The effect of microstructure surface quality on the oil film load-bearing performance of radial sliding bearings[J]. Journal of Technology, 2024, 24(3): 339-346. DOI: 10.3969/j.issn.2096-3424.2023.093

微观织构表面质量对径向滑动轴承油膜承载性能的影响

The effect of microstructure surface quality on the oil film load-bearing performance of radial sliding bearings

  • 摘要: 研究滑动轴承的表面形貌及其表面质量对转子-滑动轴承的动压润滑承载力性能的影响。构建考虑轴瓦微观织构及其表面形貌的径向轴承动压润滑模型,采用自相关函数构建转子-轴承围观表面形貌,采用有限差分法数值求解考虑轴瓦微观织构表面形貌流体动压的雷诺方程。构建考虑转子轴承微观形貌的油膜承载性能的数值计算的模型,数值分析轴承的油膜压力分布及静特性,结果与经典结论高度一致,验证了算法的可靠性。结果表明:微观织构对滑动轴承油膜压力及承载力较光滑轴承有明显提高,且承载力随着织构高度及排布密集程度的增加而增加。转子轴承系统承载力随着转子轴承表面粗糙度增加而增加。进一步增加粗糙度,将破坏原转子轴承油膜轴向连续性,转子轴承系统的承载力将下降。构建的考虑轴瓦微观织构及其表面形貌的径向轴承动压润滑模型为转子轴承模型,为滑动轴承织构尺寸及其表面加工质量要求提供理论依据。

     

    Abstract: The study investigates the influence of surface morphology and surface quality of sliding bearings on the dynamic pressure lubrication load-bearing performance of the rotor-bearing system. Taking the hydrodynamic lubrication performance of micro textured journal bearings as the research object, a numerical model of hydrodynamic lubrication of smooth bearings was established. The oil film pressure distribution and static characteristics of bearings were obtained. The results were highly consistent with the classical conclusions. The hydrodynamic lubrication model of radial bearing considering the micro-texture and surface morphology of bearing bush was constructed. The surface morphology of rotor-bearing was constructed by autocorrelation function. The Reynolds equation of hydrodynamic pressure considering the micro-texture surface morphology of bearing bush was solved by finite difference method. The results showed that the pressure and bearing performance of sliding bearing with micro convex were significantly higher than those of smooth bearing, and augmented with the increase of texture height and arrangement density. The load-bearing performance of rotor bearing system was also enhanced with the increase of surface roughness of rotor bearing. However, excessively increasing roughness could disrupt the axial continuity of the original rotor bearing oil film, leading to a decrease in the bearing performance of the rotor bearing system. The developed hydrodynamic lubrication model, which considers the microstructure surface topography of load-bearing performance of radial sliding bearings, provides a theoretical basis for determining the texture size and surface machining quality requirements for sliding bearings.

     

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