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HXD1电力机车多边形限值研究

A Study on polygonal limit values of HXD1 electric locomotives

  • 摘要: HXD1电力机车在复杂山区运行过程中,由于轮轨接触应力、磨损、材料疲劳、轮轨不配合等多种因素的影响,易形成“车轮多边形”。 建立HXD1型机车-轨道刚柔耦合动力学模型,针对车轮多边形磨耗不同状态下对机车动力学的影响进行研究,计算车轮多边形的阶数、幅值对机车动力学性能(如脱轨系数、轮重减载率、振动加速度等)的影响,根据影响规律探究多边形镟修阈值。其结果是:由于车速、阶次和幅值的增加,车轮多边形会导致机车动力学性能恶化。随着机车多边形阶数增加,多边形幅值的安全阈值减小,30阶多边形的幅值限值为0.06 mm,而在28阶、26阶、24阶、22阶下,对应幅值限值分别为0.08 mm、0.18 mm、0.23 mm、0.27 mm。

     

    Abstract: During the operation of HXD1 electric locomotives in complex mountainous areas, "wheel polygonization" is prone to occur due to various factors such as wheel-rail contact stress, wear, material fatigue, and wheel-rail incompatibility. To investigate the influence of different states of wheel polygon wear on locomotive dynamics, a rigid-flexible coupling dynamics model of the HXD1 locomotive-track system is established. This model calculates the effects of the order and amplitude of wheel polygonization on locomotive dynamic performance indicators, including derailment coefficient, wheel load reduction rate, and vibration acceleration. Based on these findings, the threshold for polygon turning is explored. The results indicate that wheel polygonization deteriorates locomotive dynamic performance with increasing speed, order, and amplitude. As the order of the wheel polygon increases, the safety threshold for the polygon amplitude decreases. Specifically, the amplitude limit for a 30th-order polygon is 0.06 mm, while the corresponding limits for 28th, 26th, 24th, and 22nd-order polygons are 0.08 mm, 0.18 mm, 0.23 mm, and 0.27 mm, respectively.

     

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