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HXD1机车车轮磨耗预测及镟修阈值研究

Research on prediction of wheel wear and turning repair threshold for HXD1 electric locomotive

  • 摘要: 机车的车轮在长期服役过程中会发生状态恶化,影响机车的安全平稳运行,并且由于机车轴重的增加且运行线路比较复杂,机车镟轮周期会缩短。建立机车-轨道动力学模型,采用Archard磨耗模型和Kik-Piotrowski接触理论进行磨耗分析,得到车辆磨耗规律和车轮镟修阈值。研究结果表明:曲线半径从1000 m减小到400 m时,踏面磨耗增长速率加快了54.5%,轮缘磨耗增长速率加快了27%。曲线占比越大,对车轮踏面和轮缘造成的影响越大。随着摩擦系数的增大,对车轮造成的影响先降低后上升,当轨顶摩擦系数0.15时对车轮磨耗造成的影响最小。摩擦系数从0.1增大至0.35,踏面磨耗增长了25%,轮缘磨耗速率增长了64%,摩擦系数对轮缘位置处的磨耗影响较大。当速度为120 km/h时,踏面磨耗和轮缘磨耗明显比在其他速度下的磨耗量要高,而且开始出现轮缘磨耗。当机车以120 km/h跑完30万km时,各动力学性能达到阈值,此时车轮就需要进行镟修。

     

    Abstract: The condition of the wheels will deteriorate in the process of long-term service, which will affect the safe and stable operation of the locomotive, and due to the large axle of the locomotive and the complexity of the running line, the cycle of the locomotive will be shortened. The locomotive-track coupling dynamic model was established, and the Archard wear model and Kik-Piotrowski contact theory were used for wear analysis, and the wear law of the vehicle and the trimming threshold based on dynamic performance were obtained. The results show that when the curve radius is reduced from 1000 m to 400 m, the growth rate of tread wear is accelerated by 54.5%, and the growth rate of the wheel rim is accelerated by 27%. The larger the proportion of the curve, the greater the impact on the wheel tread and rim. With the increase of the friction coefficient, the influence on the wheel decreases first and then rises, and when the friction coefficient at the top of the rail is 0.15, the impact on the wheel wear is the smallest. The coefficient of friction increased from 0.1 to 0.35, the tread wear increased by 25%, and the wear rate of the rim increased by 64%, and the friction coefficient had a great influence on the wear at the rim position. At speeds of 120 km/h, tread wear and rim wear are significantly higher than at other speeds, and rim wear begins to occur. When 300,000 km is covered at 120 km/h, the kinetic performance reaches the threshold, and the wheels need to be repaired.

     

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