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Fe基非晶涂层在冲蚀与空蚀环境下的研究进展

Research progress on the performance in erosion and cavitation environments of Fe-based amorphous coatings

  • 摘要: 综述了Fe基非晶涂层在抗冲蚀和抗空蚀性能方面的研究进展,探讨了影响涂层性能的主要因素,包括涂层的成分、微观结构、制备工艺以及外部环境(如腐蚀介质、温度、流速等)。合金元素(如Cr、Mo、Ni等)的添加对Fe基非晶涂层的耐冲蚀和耐空蚀性具有显著影响,其中Cr和Mo元素可促进形成稳定的钝化膜,从而提高涂层的耐腐蚀性。此外,涂层的微观结构(如非晶相的含量和晶粒大小)也直接影响其力学性能和抗冲蚀能力。涂层的抗空蚀性能受到材料硬度、韧性及表面光洁度等因素的影响:较高硬度材料能够有效抵抗空蚀气泡的冲击,而较好的韧性则有助于减缓空蚀导致的裂纹扩展。分析了Fe基非晶涂层抗冲蚀和抗空蚀性能的潜在机理,认为其出色的抗蚀性能主要源于其独特的非晶结构,避免了晶界等缺陷的影响,并对Fe基非晶涂层耐冲蚀与耐空蚀性的下一步研究进行了展望。

     

    Abstract: This review presents the research advancements regarding the erosion and cavitation resistance of Fe-based amorphous coatings. It discusses the key factors influencing coating performance, including composition, microstructure, preparation processes, and external environments (such as corrosive media, temperature, and flow velocity). Various alloying elements, such as Cr, Mo, and Ni, have a significant impact on the erosion and cavitation resistance of Fe-based amorphous coatings. The addition of Cr and Mo can form stable passive films, enhancing the coatings' corrosion resistance. Moreover, the microstructure of the coating, such as the content of amorphous phase and grain size, directly affects its mechanical properties and erosion resistance. The cavitation resistance of the coatings is influenced by material hardness, toughness, and surface smoothness. High hardness materials can effectively resist the impact of cavitation bubbles, while better toughness helps mitigate crack propagation caused by cavitation. The potential mechanisms for the erosion and cavitation resistance of Fe-based amorphous coatings are analyzed, suggesting that their exceptional corrosion resistance primarily arises from their unique amorphous structure, which avoids defects such as grain boundaries. Finally, the review outlines future research directions for enhancing the erosion and cavitation resistance of Fe-based amorphous coatings.

     

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