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非晶合金涂层疏水性能的表面改性研究进展

Research progress on surface modification of amorphous alloy coatings for hydrophobicity

  • 摘要: 非晶合金涂层凭借优异的力学、耐腐蚀及软磁性能等,在航空航天、海洋工程、能源化工等领域具有广阔的应用前景,但表面润湿性调控难题制约了其在苛刻环境下的服役性能。将非晶合金涂层与疏水表面相结合,可实现"结构-功能一体化"的协同优势,已成为表面工程领域的研究热点。本文系统综述了非晶合金涂层疏水性能的表面改性研究进展:热喷涂、激光熔覆、冷喷涂作为当前非晶合金涂层制备的三大主流技术,各有其工艺特点与性能差异;表面微观形貌与粗糙度、表面化学组成与表面能、涂层孔隙率与缺陷是决定涂层疏水性能的三大关键因素,其调控机制涵盖Wenzel与Cassie-Baxter润湿状态转变规律、表面氧化与元素偏析的作用规律及孔隙钉扎效应的作用机理;表面刻蚀、封孔处理、激光织构化等核心改性技术已被广泛研究,合理优化其工艺参数是实现高性能超疏水非晶合金涂层的核心途径。当前研究仍存在疏水长期稳定性不足、氧化与疏水的矛盾难以调控、工业化改性技术匮乏及构效关系不明确等问题,未来可通过复合改性技术开发、涂层成分与工艺的系统优化及理性设计、典型场景服役行为研究,为高性能疏水非晶合金涂层的工程化应用提供重要支撑。

     

    Abstract: Amorphous alloy coatings offer outstanding mechanical properties, corrosion resistance, and soft magnetic performance, showing great potential in aerospace, marine engineering, and the energy and chemical industries. However, the inherent difficulty in controlling surface wettability significantly limits their service performance in harsh environments. Combining amorphous alloy coatings with hydrophobic surfaces to achieve a synergistic "structure–function integration" advantage has become a research focus in surface engineering. This paper systematically reviews the progress in this field, with emphasis on three mainstream preparation technologies thermal spraying, laser cladding, and cold spraying as well as three key factors governing hydrophobicity: surface micromorphology and roughness, surface chemical composition and energy, and coating porosity and defects. The comparative analysis reveals distinct characteristics among the three preparation technologies: thermal spraying offers high efficiency and suitability for large-area applications but tends to introduce porosity and partial crystallization; laser cladding produces highly dense coatings with metallurgical bonding yet suffers from high equipment cost and parameter sensitivity; cold spraying maximally retains the amorphous structure with low oxidation, though deposition efficiency is constrained by powder plasticity. Hydrophobic properties are primarily regulated through three mechanisms: the Wenzel-to-Cassie-Baxter wetting state transition, where an optimal roughness range exists for stable air pocket entrapment; the interplay between surface oxidation and elemental segregation, in which oxidation-induced polar groups compete with the intrinsically low surface energy of amorphous alloys; and the pore pinning effect, where excessive porosity simultaneously degrades barrier capability and air layer stability. Core surface modification techniques including chemical or electrochemical etching, inorganic–organic hybrid sealing treatments, and laser texturing have been extensively investigated, with rational process parameter optimization identified as the essential pathway to achieving high-performance superhydrophobic amorphous alloy coatings. Despite significant progress, current research still confronts considerable challenges: the long-term hydrophobic durability under coupled mechanical wear, corrosion, and UV exposure remains inadequately evaluated; the inherent conflict between oxidation-induced hydrophilicity and the desired hydrophobic state resists facile resolution; industrially scalable modification technologies for complex-shaped workpieces remain scarce; and the structure-property relationships linking glass-forming ability, thermal stability, and mechanical performance to hydrophobic behavior are yet to be clarified. Future efforts should prioritize the development of composite modification strategies, the systematic optimization of coating compositions and processes through high-throughput screening and machine learning, and the investigation of service behavior in typical application scenarios such as anti-icing, self-cleaning, and oil-water separation. These advances will provide essential support for the engineering application of high-performance hydrophobic amorphous alloy coatings.

     

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